
17
Retrofitting
GESTRA steam traps can be retrofitted with different control units.
WINIX
®
2150 is a registered trademark of WINIX GmbH, Norderstedt
Cleaning /exchanging the control unit
1. Take heed of the “Danger” note on page 4.
2. Undo the hexagon nuts
A, remove the sleeves B from the expansion bolts P, and take off
the cover M.
3. Undo the union nut
X and take it out of the body together with the control unit E, r or ; (UNA 38);
alternatively, undo and remove the hexagon socket-head screws T, and take out the control unit
r or ; (UNA 39).
4.
Replace the control unit in case of visible signs of wear or damage.
5.
Clean the body, internals and all gasket surfaces.
6.
Apply heat-resistant lubricant to all threads and the seating surfaces of the control unit and cover
(use e.g. WINIX
®
2150).
7.
Attach the control unit E, r or ; (UNA 38) with the union nut and align it within the body so that the
float ball can move vertically. Tighten the union nut. Insert a new gasket U for control unit r or ;
(UNA 39), put on the control unit and tighten the hexagon socket-head screws T evenly crosswise.
For the torques, see the table “Torques” on page 16.
8.
Insert a new body gasket Q.
9.
Put the cover onto the body and push the sleeves B onto the expansion bolts P. Tighten the
hexagon nuts A evenly crosswise in several stages to the values specified in the “Torques” table.
2 2
2 2
Tools
n Combination spanner A.F. 17, 19, 22, 24, 30, 46 mm to DIN 3113, form B
n Allen key A.F. 5, 8 mm to ISO 2936
n Torque spanner 10–60 Nm, 60–120 Nm, 120–300 Nm to DIN ISO 6789
Torques
Item Designation
Torque [Nm]
UNA 38 UNA 39
A
Hexagon nut
270 340
T
Hexagon-socket screw (UNA 39)
40
X
Union nut (UNA 38)
120
P
Expansion bolts
20 20
C
Bimetallic air vent
90
I
Hand vent valve
70 170
K
Float lifting lever
110
O
Plug
70 170
F
Plug
110
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